bdtronic Employee working at a automatic plasma machine for surface pre-treatment

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Plasma

Plasma machines

Preparing materials to the highest standard

Our low-pressure or atmospheric-pressure plasma systems offer the entire range from manual individual assembly to fully automated series production. All plasma machines are characterized by highest reliability and can be flexibly modified according to customer requirements.

The usage of plasma machines in the industry is gaining more importance. They are used to pretreat materials of all kinds prior to subsequent processes. This improves the quality of subsequent processes such as bonding or sealing. This leads to better quality of the finished products. In addition, it is possible to work more economically by optimizing the quantities of composite materials. The safety of the individual components is increased and due to the elevated level of process automation, the production chain is implemented seamlessly.

Plasma cleaning is used in the automotive industry, for example. Here, components are pretreated for subsequent application of seals. Plasma machines are used in a wide variety of industries and are becoming increasingly important there. This modern technology also plays a role in the semiconductor industry or the packaging industry.

Plasma machines from bdtronic

The high-quality plasma systems from bdtronic can be used to perform all the above tasks reliably and precisely. The systems are divided into three categories, each of which has its own individual advantages.

Fully automatic plasma machine

The plasma machines of the B5XXX series are designed for a high production rate with consistent quality. The processes can be completely monitored and automated by a control system. There is complete process monitoring as well as comprehensive product data tracking.
In addition, the machines are suitable for a plasma and dispensing combination. The machines are available in a variety of designs and sizes. This allows you to choose the right system for your production requirements.

Semi-automatic plasma machines

Semi-automatic plasma machines are suitable for small batch production with program change and manual loading and unloading. The most modern control elements are installed here, which enable precise work in all areas.
Our semi-automatic plasma machines combine productivity, flexibility as well as the highest quality. Here, you also have the option of creating individual solutions for your production. Our team of experts will be happy to help you to choose the best plasma system.

Plasma integration units

The B5000-VP4 plasma equipment is an integration system. It is especially suitable to be integrated into your production process. It is possible to automate the system to a high extent. Furthermore, it features full process monitoring, online capability as well as product data tracking. The integration of our high-quality plasma cleaning results in an increase in productivity while maintaining the same level of quality.

Why you should choose bdtronic

When purchasing plasma equipment, choose a specialist with more than 40 years of experience. We meet the highest quality standards with every order. We offer expertise for many industries. By working with companies worldwide, we can provide your customized solutions for any request. Rely on state-of-the-art plasma technology to further optimize your company's processes. In addition to our experience, you can expect us to be customer-oriented, process-driven, economical and goal-oriented with a worldwide service. Together with you, we will find the best solution for you. Contact us now!

Learn more about plasma machines

What is a plasma machine?

A plasma machine generates a technical plasma for the pre-treatment and cleaning of a wide variety of materials. There is plasma equipment with atmospheric or low pressure. Both can be integrated into existing production chains.
A plasma system with atmospheric pressure operates under normal pressure conditions. In addition, each plasma system contains a control system for high-precision work. This allows precise surface treatment of materials of any kind. Furthermore, the systems differ into fully automatic models for serial production, semi-automatic models for medium and small production volumes and plasma systems for integration into production chains.
The plasma systems can prepare the material in diverse ways depending on requirements.

Where are plasma machines used?

The preparation of materials for subsequent industrial processes is about creating perfect conditions for an optimum result. There are number of processes for which this is particularly relevant:

  • Bonding
  • Sealing
  • Potting

There are a number of steps that are performed by plasma machines. These are each useful for later steps in the process:

  • Removal of separating layers - optimizes the surface for bonding with other components.
  • Plasma cleaning - better adhesion of adhesives or seals.
  • Surface tension increase - easy bonding of components with minimal slack.
  • Plasma activation for better wettability - for spraying paints.
  • Plasma functionalization
  • Reduction of surface roughness - material savings for paints or adhesives.
  • Passivation

The individual work steps can be applied to a wide range of materials. Whether glass, metal, or plastic - with the right plasma system, it is easy to implement the pre-treatment. The final production result is optimized regarding safety, durability, efficiency, and economy.

Sales worldwide
Contact our sales team for more information. Together we will find the right configuration for your dispensing application.
Sales worldwide