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bdtronic Employee in front of material preparation system MPS for low to medium viscosity materials

Srcoll

Dispensing systems

Material preparation for low to medium viscosity materials

The material preparation mini-MPS and MPS are used to prepare low to medium viscosity metering materials.

High quality

The fully automatic material preparation systems enable conveying, degassing (under vacuum), recirculation, temperature control and filling of the metering material without any interruption in production. All work steps are carried out simultaneously. The mini-MPS and MPS material preparation units enable bubble-free potting. Optionally, they have a container agitator and are a closed system in which material recirculation and material evacuation take place. The mini-MPS and MPS are available as 1K and 2K material preparation systems.

The mini-MPS and MPS can be extended by a dosing unit, a control system and a material tempering system. Furthermore, material refill systems can be upgraded. Thanks to the modular expansion options, the material preparation system can not only be integrated into existing systems, but can also be adapted to individual requirements.

MPS

Material preparation for low to medium viscosity dispensing materials

Productflyer MPS

Material preparation system MPS for low to medium viscosity materials

Characteristics

Frame incl. sheet metal housing and integrated control cabinet

Signal status light

Container incl. lighting

Agitator

Feed pump

Advantages

Fully automatic material preparation without downtimes

Small footprint

Analog level monitoring incl. hopper overfill protection

Continuous material recirculation

Vessel evacuation with thin film degassing

Technical data MPS

1K MPS2K MPS
Dimensions (WxHxD) 610 mm x 1,580 mm x 810 mm 1,110 mm x 1,580 mm x 810 mm
Footprint< 0.5 m²< 1 m²
Electrical supply 400 V / 50 Hz 16 A / 32 A fuse protection400 V / 50 Hz 16 A / 32 A fuse protection
Pneumatic supplymax 6 barmax 6 bar
Vacuum level up to 2 mbarup to 2 mbar
Weight approx. 350 kgapprox. 700 kg

mini-MPS

Material preparation for low to medium viscosity dispensing materials

Productflyer mini-MPS

Material preparation system mini-MPS for low to medium viscosity materials

Characteristics

Frame incl. sheet metal housing and integrated control cabinet

Separate emergency stop circuit, signal status light

Container incl. lighting

Agitator

Feed pump

Advantages

Fully automatic material preparation without downtimes 

Small footprint 

Analog level monitoring incl. hopper overfill protection

Continuous material recirculation

Technical data mini-MPS

1K and 2K mini-MPS
Dimensions700 mm x 1400 mm x 600 mm
Footprint< 0.5 m²
Electrical supply400 V / 50 Hz / 16 A fuse protection
Pneumatic supplymax. 6 bar
Vacuum levelup to 50 mbar, lower values on request
Weightapprox. 200 kg

Configuration and expansion options

Configurations

1 or 2 components material preparation

Slave variant for bdtronic dispensing machines

Own process control

Use as integratable dispensing system

Manual or automatic refilling device

Material tempering

Membrane drying unit

Barcode scanner for scanning ID material containers 

Database connection MDE / BDE

ESD equipment

Dispensing Heads

1K dispensing assembly

1K dispensing system mini-dis (micro dispensing)

2K static dosing system for low to medium viscosity dosing materials

2K dispensing assembly mini-dis (micro dispensing)

2K dynamic dosing system

Multi-head applications

Transfer stations

Refilling directly from hobbocks

Refilling via 200 liter or 1000 liter transfer stations

Fully automatic material preparation without production downtimes during refilling

Processing of dosing materials directly from pressure vessels

In addition to its fully automatic material preparation systems mini-MPS and MPS, bdtronic also offers the direct processing of dosing materials from pressure vessels. These can be flexibly configured to all dosing machines from bdtronic and designed according to application and dosing materials for your application.

Configurations

  • Pressure vessels in different delivery sizes
  • Single-walled, double-walled pressure vessels
  • Conveying by compressed air
  • Conveying via pump systems
  • Agitators in various configurations
  • Level monitoring
  • Material recirculation
  • Container evacuation
  • Assembly in frame racks / container racks
Pressure vessel on rack for material preparation system MPS

Transfer station for material conveying of potting material from delivery containers

The transfer station is suitable for use in conveying the dispensing material from delivery containers ranging from 200l drums to 1000l IBC tanks for material preparation of the dispensing system. The transfer station is a complete unit for refilling the material preparation tanks including an automatic pumping system with an easy drum change and is optionally equipped with an agitator, a collecting tray as well as an operator-safe lifting device and a drip guard.

The delivery container is placed on the transfer station. Refilling of the material preparation container is ensured by an automatic pumping system. The transfer station is optionally available with pump, operator safe lifting device for the agitator and drip protection. The transfer station is always supplied with a collecting tray.

Transfer station for material conveying of potting material from delivery containers

Areas of application

Sealing

The dispensing process Sealing is an effective method of protecting components from external influences by creating a barrier.

Potting and vacuum potting

Optimal protection for electronic components is provided by the dispensing process potting under atmosphere or under vacuum.

Sales
Contact our sales team for more information. Together we will find the right configuration for your dispensing application.
Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0