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Technologies

News

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Electromobility

Srcoll

E-mobility for a clean future

Electromobility

We need sustainable mobility that does not pollute the climate and does not depend on fossil resources. This is why as many vehicle drives as possible need to be electrified. 

Contact our sales team

Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0

The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors

Impregnation

Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.

Electric motor impregnation
Impregnation

Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.

Stator coating technology
Dispensing

Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  

Dispensing applications
Whitepaper

Stator busbar potting

Busbars on the stator are cast with an electro-potting resin. For a large German Tier1 supplier, bdtronic developed a complete fully automated production line.

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Technology solutions for Power Conversion Systems

Dispensing

On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.

Dispensing applications for eMobility
Dispensing

DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Dispensing processes for DC/DC-converters and inverters
Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Heat staking applications for electromobility

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  

Dispensing

Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.

Dispensing technology for battery systems
Plasma

Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Plasma treatment applications
Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

Heat staking applications
Contact our sales team
Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0

Sealing Cell Module Controllers Using the CIPG Process

Battery sensors play a crucial role in controlling and managing the performance and safety of electric vehicle batteries. They monitor parameters such as temperature, voltage, and current, and report this information to the battery management system (BMS), which controls and monitors the battery's charging and discharging processes.

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New B8650 impregnation machine for sustainable impregnation of electrical motors

The release of the B8650 impregnation machine enhances the electrical component manufacturing, specifically targeting the impregnation of windings in rotors, stators, and coils used in electric motors. This new machine is designed for small to medium production volumes and offers superior insulation, improved performance, and extended operating life for these critical components.

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bdtronic announces management change

bdtronic announces significant changes to its management team. As of January 1, 2024, Andreas Olkus, a technology expert with over 25 years of experience in the company, will take over the position of additional Managing Director. Together with Ömer Öztürk, who has been Managing Director since 2022, he now forms a dual leadership team. 

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Events

Date: 26.11.2024. 8:00:00 AM
Marinaforum, Regensburg, Germany
Conference

EDPC 2024

bdtronic will present production solutions for electric drives at the Electric Drives Production Conference, November 26-27, 2024 at booth #015.
Date: 26.3.2025. 8:00:00 AM
Augsburg, Germany
Exhibition

Coiltech Germany 2025

bdtronic will present the latest developments in powder coating and impregnation solutions for EV/HEV engines at Coiltech in Augsburg, Germany, March 26-27, 2025.
Date: 6.5.2025. 7:00:00 AM
Nuremberg, Germany
Exhibition

PCIM Expo

At the PCIM in Nuremberg, bdtronic will be presenting dispensing technology solutions in the field of power electronics.
All events